coating, gluing, painting, wetting, sealing or refining of critical materials
- just to mention a few problems of modern industrial manufacturing. If you
face those problems too, plasma technology might be the solution. Use the
advantages of plasma technology and our experience to find your custom
tailored solution!.
Everytime surfaces need to be:
plasma should be used to improve the results dramatically. JE PlasmaConsult offers you the complete range of plasma technology - from consulting, process development to industrial systems - either atmospheric or low pressure. Experience today where plasma can help to solve your problems!
etching
Plasma etching is an etching technology used in microfabrication. It uses chemically reactive
plasmas to remove material deposited on surfaces such as silicon
wafers. The plasma is generated under low pressure (vacuum) and in
addition with certian etching gases. Sources can either be high
frequency or microwave based. High energy ions or chemically active
radical species, created with the help of the plasma, attac the surface
and react with it. JE PlasmaConsult GmbH offers for plasma etching single sources as well as complete systems and diagnostic
equipment for industrial and R&D applications.
Coating
Plasma Coating allows to manipulate the properties of surfaces of many materials precisely.
A huge variety of industrial appliactions would not be possible without plasma enhanced thin film coatings. In addition to functional coatings, materials can
also be treated with the help of plasma technology to meet aesthetic or decorative requirements (decorative coatings). JE PlasmaConsult GmbH offers single , complete sputter- and PECVD systems for plasma coating and diagnostic equipment for industrial and R&D applications, as well
as job coating.
Cleaning and sterilization
When common methods of cleaning and sterilization are not working, plasmatechnology can help. Especially, if thermal sensitve devices or parts are involved, plasma will often be the only solution to
clean the surface from residues. Also for this application JE PlasmaConsult offers a broad spectra of products, starting from complete systems for sterilization for industrial usage, single plasma sources,
plasma diagnostics and accesories
activation
Surfaces of plastic materials are often very hydrophobic. Today, materials need to be treated with chemically reactive primers before printing and glueing. These primers are
often very toxic. Plasma can be the solution to make these primers dispensable in the future. Plasma activates the surface with the help of atomic oxygen and turns it into an hydrophobic surface.
JE PlasmaConsult GmbH offers single plasma sources, complete plasma systems for plasma activation and diagnostic equipment for industrial and R&D applications
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Product Portfolio:
| Plasma systems | Plasma sources |
| PlasCon HCD 13.56 MHz hollow cathode plasma system Applications:
features:
Other important technical features of PlasCon HCD are :
All chamber, plasma source and substrate holder parts in contact with the plasma are made of aluminum, which has good thermal conductivity. Furthermore, aluminum has a rather low surface loss rate of excited species and raicals. The source can be operated isothermically by adjusting the cooling water temperature.
Technical data: HCD Plasma source and RF biasable substrate holder Frequency: 13.56 MHz RF-power (max): 700 W (HCD) 500 W (substrate holder)) Matching: automatic Pressure range: 0.05 - 10 mbar Gases: process gas, monomer gas Gas flow rates: > 500 sccm, depending on pumping system Plasma density 5 x 1011 cm-3 (Ar, 1 mbar) Temperature control: water cooled or controlled by thermo-controller
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ICP-P 200 13.56 MHz RF inductively coupled plasma source Features · planar coil with 200 mm diameter · extended power range · low ion energy with narrow energy spread · high plasma and radical densities · compatible with chemically reactive and non reactive gases · cw and pulsed operation · low contamination
Applications · plasma enhanced chemical vapor deposition (PE-CVD) · surface modification · plasma cleaning · plasma etching · reactive and non reactive ion etching · material science (in general)
GeneralPlasma-based materials processing including applications in semiconductor and micro system technology often require high densities (> 1011 cm-3) of electrically charged (ions, electrons) and uncharged particles such as excited species and radicals. Additionally, a good plasma uniformity over larger diameters (³ 200 mm) is required. In certain applications one is also interested in low ion energies (< 20 eV) in order to avoid substrate damage. A promising and relatively simple method to produce such plasmas is an inductively coupled plasma (ICP) consisting of a planar, multi-turn spiral coil antenna, coupling an rf (13.56 MHz) field through a dielectric window (quartz) into the plasma chamber. However, the up-scaling of a conventional ICP source using one multi-turn spiral coil has limitations due to the increase of the inductance with antenna diameter. The large inductance causes a large voltage drop between the ends of the antenna and unstable impedance matching. Additionally, the large voltage increases the capacitive coupling of the antenna to the plasma causing a low-efficiency non-uniform plasma production. The antenna coil system of the ICP-P 200 is designed to overcome the large induction problem. Firstly, a novel four-antenna, low inductance (0.54 mH) spiral coil is used that allows operation at lower rf voltage, since the coils are electrically parallel to each other. Secondly, the antenna housing that consist of a stainless steel cylinder and a quartz window is equipped with an eddy current shielding, thus reducing the resistive losses of the system. A uniform plasma at high density is produced without relying upon external magnetic coils. Time-modulated power coupling, which can be extremely beneficial to a variety of plasma-induced etching and deposition processes, can be performed with the ICP P 200 as well. Because of the low antenna impedance, the capacitive coupling between antenna and plasma is reduced and the transition between the dim capacitive discharge mode (so called “E mode”) and the bright inductive mode (so called “H mode”) occurs already at very low coil input powers even without a Faraday shield.
Technical data RF-power: 3 - 1200 W (cw), in pulsed mode higher peak power is possible Frequency 13.56 MHz Pressure range: 0.25...100 Pa Flange size : DN 250 ISO-K or larger, CF flange optionally Gas flow rate: depends on the plasma process e.g.. 1- 50 sccm argon, 1 - 20 sccm oxygen |
| ICP- PECVD
Features · ICP plasma source with high plasma and radical densities · Excellent thickness uniformity · Compatible with chemically reactive and non reactive gases · Low electron temperature · Custom design on request
Applications · Scratch resistant transparent coatings · Photosensitive and electronically active layers · Dielectric layers · Thin film transistors · Chemical resistant layers · Plasma etching · Plasma cleaning
The PlasmaConsult ICP-PECVD System consists of six main components:
· ICP-P 200 plasma source with integrated rf matching unit mounted on a DN 250 ISO-K flange and a 1000 W 1310 RF (13.56 MHz) power generator. · heated substrate holder BSH 150 mounted on a DN 250 ISO-K flange an a digital PID temperature controller. · main vacuum chamber incl. gas rings for the monomer and working gas and a remote grid. · load lock system with a magnetically coupled transporter and a separate rotary vane pump and Pirani type pressure gauge. · pumping system consisting of a turbo molecular pump and two stage rotary vane pump as forevacuum pump. · gas distribution system incl. four mass flow controllers and read out unit.
Technical data ICP rf power range: 3 - 1000 W (cw) ICP frequency: 13.56 MHz ICP pressure range: 0.25 -100 Pa Temp. substrate holder: max. 500°C dc bias substrate holder: max +/- 500 V max. wafer size: 6" Base pressure: <10-5 mbar
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HCD-P 100 Features:
Concept of
the HCD-P100 Hollow cathode discharges represent a relatively simple means for the
efficient production of high density, low temperature plasmas. The plasma source HCD-P 100
employs the hollow cathode effect. Basically, the source consists of a hexagonal matrix of
48 hollow cathode discharges. The inner hollow cylinders are rf-powered enclosing the
primary plasma; the outer part of the source is electrically grounded.
Performance There are two major parameters controlling the performance and technical applicability of hollow cathode plasma sources such as the HCD -P. These are the working pressure range of the hollow cathode (primary) discharge and the rf-power required for plasma breakdown, i.e. ignition.
Homogeneity
Issues The achievable film homogeneity and quality in plasma polymerisation is
controlled by the substrate distance to the monomer inlet and jet-orifices (primary
plasma). Another important influence relates to the total gas flow patterns. Detailed
experimental investigations have shown that a distance of about 60 mm between the plasma
jet outlets and the substrate is a good compromise between the desired film homogeneity
and achievable deposition rates.
Contamination It is commonly said that HCD's are prone to unwanted parasitic sputtering
of the source electrodes. Due to its proprietary and patented excitation geometry
PlasmaConsult's hollow cathode plasma sources HCD enclose the plasma completely with the
exception of the plasma jet holes. Any possible contamination must have its origin in the
inner cylinder or at the jet orifices. Lifetime
Technical data RF-Power: 1 - 700 W 13.56 MHz Mounting flanges: DN 250 ISO-K or larger, CF flange optionally Cooling: water Pressure range: 5 - 1000 Pa Gas flow rates: 5 - 500 sccm (primary gas) 4 - 100 sccm (monomer / precursor gas )
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Magnetron Sputter Coating System MSC-3
Features
Custom design on request
Applications
The PlasmaConsult Magnetron Sputter Coating System MSC-3 consists of five main components:
Technical data Magnetron sputter sources Max. power (DC) 1.250 W Max. power (RF) 750 W Pressure range: 3 x 10-3 - 10-1 mbar Max. target size 3" max. substrate size 4" Base pressure: <10-5 mbar
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2.45 GHz microwave plasma source
Features:
Working principle: The SLAN basically consists of an annular wave guide (ring resonator) with slot antennas positioned at regular intervals on the innner side feeding microwave energy into the plasma. A magnetron which generates microwave power of 2.45 GHz frequency couples to the SLAN via R 26 wave guide. Between the generator and the plasma load a three port circulator directs the reflected power from the plasma into a water cooled dummy load to protect the magnetron from possible damage. The microwaves are coupled by a moveable antenna into the annular ring. Because of the highly nonlinear plasma impedance the active antenna length as well as the plunger position can be adjusted for minimum reflected power. A three stub tuner is not necessary. By changing the antenna and plunger position virtually any plasma load for an extended power and pressure range can be handled for atomic and molecular gases. Necessary calculations and simulations for construction were done using the software package MAFIA from Computer Simulation Technology (CST GmbH).
Electron
cyclotron resonance (ECR) Surface wave generation
Technical data: µSLAN SLAN I SLAN II Plasma diameter 4 cm 16 cm 67 cm max. mw power: 1,2 kW 2 kW 6 kW working range with ECR (mbar) 10-4 - 50 10-4 - 10 N/A without ECR 10-2 - 50 10-2 - 10 10-2 - 2 pulsable yes yes yes |